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 Home : Products : Distillation Columns : BioDiesel Methanol Recovery System : Reactrs

BioDiesel Reactors and Equipment

SRS’ Modular Plant Design:

  • Allows for future expansion by adding stackable reactor sections.
  • The process uses existing technologies engineered to produce a complete transesterfication in a single pass on a continuous flow
  • Incorporates sufficient dwell time in conjunction with new technology providing double insurance of a complete esterification
  • Requires minimal intervention and limited personnel and training to operate.
  • Provisions in the design concept will contend with variances in the feed stock on line and will automatically adjust as the process changes
  • Secondary esterification is provided within a special design glycerin separator to ensure a quality product and provide a primary separation of glycerin which in turn improves the efficiency of centrifuges and filtration requirements plus extends the overall run time.
  • On site startup assistance
  • On site training
  • Engineering support for complete plant requirements
  • Plant equipment orientation drawings includes customer tanks etc
  • Equipment monitoring and support from our office
  • Meets UL, CSA and IEC standards
  • Complies with OSHA regulations
  • Greatly reduces on site installation time and costs

Reactor Sections

  • Stackable in 5 million gallon / year increments
  • Stainless steel, high velocity internals
  • Removable sections for easy servicing
  • Painted carbon steel frame
  • Stainless steel brushed side panels
  • 150 P.S.I design

Reactor Components

  • 316 SS heat exchangers
  • Auto temperature control and sensors
  • All metering with 420 M.A feedback
  • Metering pumps and controls
  • Process temperature RTD’s
  • Internal mixing
  • In-line pre-sonification units
  • Sonification units at multiple locations
  • In-line de-emulsifiers on output stream
  • Process valving
  • In-line sight glasses
  • pH sensors
  • Auto pH control

 Includes: Skid mounted assembly

  • Incoming feed Metering
  • PH dosing valves
  • Process sample vales
  • Metering Pumps
  • First stage separation tank
  • Continuous duty reactor with all controls
  • Sensors to keep product consistent
  • Skid mounted and pre-piped
  • Pre wired with PLC control and MCP
  • Temperature controls and valves
  • Heat exchangers
  • All components pre-wired
  • All process piping complete
  • All steam lines and controls provided

* Steam provided by customer
* Customer will simply have to hook up feed and discharge lines to bulk tanks and their centrifuge.

 
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