BioDiesel Reactors and Equipment
SRS’ Modular Plant Design:
- Allows for future expansion by adding stackable reactor sections.
- The process uses existing technologies engineered to produce a complete transesterfication in a single pass on a continuous flow
- Incorporates sufficient dwell time in conjunction with new technology providing double insurance of a complete esterification
- Requires minimal intervention and limited personnel and training to operate.
- Provisions in the design concept will contend with variances in the feed stock on line and will automatically adjust as the process changes
- Secondary esterification is provided within a special design glycerin separator to ensure a quality product and provide a primary separation of glycerin which in turn improves the efficiency of centrifuges and filtration requirements plus extends the overall run time.
- On site startup assistance
- On site training
- Engineering support for complete plant requirements
- Plant equipment orientation drawings includes customer tanks etc
- Equipment monitoring and support from our office
- Meets UL, CSA and IEC standards
- Complies with OSHA regulations
- Greatly reduces on site installation time and costs
Reactor Sections
- Stackable in 5 million gallon / year increments
- Stainless steel, high velocity internals
- Removable sections for easy servicing
- Painted carbon steel frame
- Stainless steel brushed side panels
- 150 P.S.I design
Reactor Components
- 316 SS heat exchangers
- Auto temperature control and sensors
- All metering with 420 M.A feedback
- Metering pumps and controls
- Process temperature RTD’s
- Internal mixing
- In-line pre-sonification units
- Sonification units at multiple locations
- In-line de-emulsifiers on output stream
- Process valving
- In-line sight glasses
- pH sensors
- Auto pH control
Includes: Skid mounted assembly
- Incoming feed Metering
- PH dosing valves
- Process sample vales
- Metering Pumps
- First stage separation tank
- Continuous duty reactor with all controls
- Sensors to keep product consistent
- Skid mounted and pre-piped
- Pre wired with PLC control and MCP
- Temperature controls and valves
- Heat exchangers
- All components pre-wired
- All process piping complete
- All steam lines and controls provided
* Steam provided by customer
* Customer will simply have to hook up feed and discharge lines to bulk tanks and their centrifuge.
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